Inhaltsverzeichnis
Quicklinks
BOXER - FOODBOXER
TÜV NORD Italia
S.r.l.
D
BEDIENUNGS-UND WARTUNGSANLEITUNG
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
COD. BOXER - 2016
INDUSTRIAL PUMPS - INDUSTRIEPUMPEN
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
to 94/9/EG 8. b II stored
Dossier according
FDA
compliant
www.debem.it
Inhaltsverzeichnis
Verwandte Anleitungen für Debem BOXER B15 Plastik
Inhaltszusammenfassung für Debem BOXER B15 Plastik
- Seite 1 BOXER - FOODBOXER TÜV NORD Italia S.r.l. Dossier according compliant to 94/9/EG 8. b II stored BEDIENUNGS-UND WARTUNGSANLEITUNG INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it COD. BOXER - 2016...
- Seite 2 Debem SRL 2016 Alle Übersetzungs-, Wiedergabe-, Gesamt- oder Teilbearbeitungsrechte sind in jedem Land vorbe- halten. Debem SRL 2016 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries. www.debem.it...
-
Seite 3: Inhaltsverzeichnis
B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM [email protected]... -
Seite 4: Wichtige Hinweise
Any residual risk that may occur during these op- cause damage to health or injuries. erations is highlighted by special symbols embedded in the text. Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it... -
Seite 5: Identifikation Pumpe
Identification code * on the plate against the “TYPE” heading specifies the composition and the materials used to build the STANDARD pump. This data will help ascertain whether the pump is suitable for the product to be pumped. [email protected]... -
Seite 6: Didentifikation Und Allgemeine Informationen
The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it... -
Seite 7: Schlüssel
[email protected]... -
Seite 8: Beschreibung Der Pumpe
TEMPERATURE FACTOR FLUID maximum allowed fluid processing temperature from being CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 95°C www.debem.it... - Seite 9 Debem. mend to make use of pumps belonging to the In particular, it is FORBIDDEN to use Boxer pumps for : FOODBOXER series, according to FDA rules.
-
Seite 10: Technische Eigenschaften
- the fluid’s viscosity and specific weight; - the length and diameter of the suction pipe. B15 - MICROBOXER - MINIBOXER B50 - B80 - B81 - B100 - B150 B251 - B502 - B522 - B503 www.debem.it... - Seite 11 Pumpe/Pump Ø Ø BOXER B15 Plastik/Plastic 3/8” MICROBOXER Plastik/ Plastic 1/2” MICROBOXER Alu 1/2” MICROBOXER Inox/FOODBOXER 30 1/2” MINIBOXER Plastik/ Plastic 1/2” MINIBOXER Inox/FOODBOXER 50 1/2” BOXER B50 Alu 1/2” BOXER B80 Inox/FOODBOXER 80 1” BOXER B81 Plastik/ Plastic 1”...
- Seite 12 www.debem.it...
-
Seite 13: Garantie
Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence [email protected]... -
Seite 14: Sicherheitsvorschriften
F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it... - Seite 15 WARNING: the pump must not be used with fluids circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible fluids. [email protected]...
- Seite 16 WARNING: ascertain that the flid at the delivery materials that are not specifically resistant to side does not contain gas. Therwise stop the pump chemical products. If the diaphragm should break, replace immediately. these elements completely if they have come into contact with the product. www.debem.it...
-
Seite 17: Transport Und Aufstellung
Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. [email protected]... - Seite 18 - viscosity and specific weight of the fluid; poin-ting upwards. - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case www.debem.it...
-
Seite 19: Anschluss Des Pumpkreislaufs
Pump made from PP = PP fitting 3. In the event of a vertical delivery higher than 5 meters, we Stainless steel pump = stainless steel fitting. advise to use a check valve to prevent the fluid from returning into the pump. [email protected]... - Seite 20 Also check that any excess PTFE tape and excessive 5. Secure the hoses using the relevant clamps. clamping pressure does not place stress on the manifold www.debem.it...
- Seite 21 (couplings, elbows, valves, filters, etc.) which could compromise the pump suction performance and cause the premature breakage to the membrane. The pump must be [email protected]...
-
Seite 22: Druckluftanschluss
REMARK: to measure the actual air pressure, install a WARNING: do not remove RESET for any reason pressure gauge on the air connection of the pump and and/or do not con-nect the air supply to the RESET check the value while the pump is running. channel. www.debem.it... - Seite 23 REMARK: to feed more than one pump with the same air WARNING: Most snap-on fittings cause pressure control device, please ask our engineers. drops. PAS D’HUILE KEIN ÖL min 2 bar max 7 bar [email protected]...
- Seite 24 6. If the number of pump cycles needs to be recorded or displayed, higher than 95°C in the case of class T4 metallic or PVDF install the DEBEM STROKE COUNTER as described in the chapter pumps or 65°C for T4 class PP (polypropylene) pumps.
-
Seite 25: Inbetriebnahme
STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump [email protected]... - Seite 26 FURTHER DETAILS. B. choke the air volume (flow rate) by means of the on-off valve mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. www.debem.it...
- Seite 27 9. Pumpe nach zwei Stunden Betrieb vorschriftgemäß anhalten und den Anzug sämtlicher Schrauben kontrollieren. You must ascertain that the pump has been sized correctly. In case of doubt, please contact DEBEM. WARNING: ascertain that no anomalous noises occur during operation. If so, stop the pump im- mediately.
-
Seite 28: Wartung Des Pumpkreislaufs
E. Wait for the pump to cool down for at least fifteen minutes; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equipment (face masks, gloves, closed shoes, etc.): DANGER OF BUR- NING AND EJECTION OF LIQUID UNDER PRESSURE. www.debem.it... -
Seite 29: A- Reinigung Und Auswechseln Von Kugeln Und Kugelsitzen
A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing the fixing elements. [email protected]... -
Seite 30: B- Reinigung Und Auswechseln Des Membranen
0 and with fluid at 18° C have shown DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every www.debem.it... - Seite 31 Replacing the diaphragms finishes here. You can now B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the described earlier in reverse order. Tighten the fixing bolts evenly. previous sections. [email protected]...
-
Seite 32: Dwartung Des Luftkreises
REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out 1. Disconnect fluid intake and delivery hoses from pump. the above operations. 2. Disconnect the compressed air supply pipe from the pump. www.debem.it... -
Seite 33: A- Auswechseln Des Drucklufttauschers Microboxer
Replacement of the pneumatic exchanger of a MICROBOX- ER pump finishes here. You can now reposition the pump WARNING To avoid incorrect reassembly and sub- and reconnect it as described in the previous sections. seguent malfunction of the pump the air exchang- [email protected]... -
Seite 34: B- Auswechseln Des Koaxial-Tauschers
Replacement of the coaxial pneumatic exchanger finishes here. You can now reposition the pump and reconnect it as towards the resetting duct. described in the previous sections. B6.1 www.debem.it... -
Seite 35: Fehlersuche
WARNING: For more serious problems, we strongly thorised skilled maintenance engineers. In event of abnormal oraccomend that you contact the DEBEM SERVICE behaviour and in orer to fix faults, please refer to the following DEPARTMENT; our engineers will provide you as- sistance as quickly as possible. - Seite 36 Check if all air control devices have sufficient flow 5.4 Faulty distributor. rate. WARNING: in 90% of cases, stall occurrences are caused by 5.5 Stop procedure not com- snap-on fittings. plied with. 5.4a Replace. 5.5a Comply with stop procedure. www.debem.it...
-
Seite 37: Ausserbetriebsetzung
5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. [email protected]... -
Seite 38: Zerlegen Und Entsorgung
Bei der Bestellung von Ersatzteilen folgende Datenangeben: Matrikelnummer Teil Pumpentyp Seite Menge SPARE PARTS Here is a list of spare parts for the BOXER PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity www.debem.it... -
Seite 39: Dmontageplan Luftzufuhr-Bausatz
1. Affix to the wall the supporting bracket and the filter assembly. 2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. lufteinstellungskit adjustment kit lufteinstellungsvorrichtung Air adjustment [email protected]... -
Seite 40: Montageschema Bausatz Stosszähler
ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. 3. Fit the pressure switch using a suitable fitting. www.debem.it... - Seite 41 Internal Diaphragm Aussenmembrane External Diaphragm Vierkantmutter Bolt Schalldämpferfilter Silencer Filter Haltering Stop Ring Dichtung Kugelsitz O-Ring Luftaustauscher Pneumatic Exchanger Schraube Screw Luftablassdeckel Air Exhaust Cover Mutter Bolt Schrauben für Kollektor Manifold Screw Schraube Pumpenkörper Pump Casing Screw Unterlegscheibe Flat Washer [email protected]...
-
Seite 42: Dmicroboxer In Kunststoff
Ball seat packing up Schraube Luftablassdeckel Ait exhaust lid screw Luftablassdeckel Ait exhaust cover Schraube Pumpenkörper Pump casing screw Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Schiffchen Shuttle DichtungAbdeck.Schiffchen Shuttle plug gasket Abdeckung Schiffchen Shuttle plug Steuerbuchse Control bushing www.debem.it... - Seite 43 Ball seat packing up Schraube Luftablassdeckel Ait exhaust lid screw Luftablassdeckel Ait exhaust cover Schraube Pumpenkörper Pump casing screw Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Schiffchen Shuttle DichtungAbdeck.Schiffchen Shuttle plug gasket Abdeckung Schiffchen Shuttle plug Steuerbuchse Control bushing [email protected]...
- Seite 44 Ait exhaust lid screw Luftablassdeckel Ait exhaust cover Schraube Pumpenkörper Pump casing screw Dichtung Kollrktorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Schiffchen Shuttle Dichtung Abdeck.Schiffchen Shuttle plug gasket Abdeckung Schiffchen Shuttle plug Steuerbuchse Control bushing www.debem.it...
- Seite 45 Kollektorstopfen Pneumatic exchanger Luftaustauscher Ait exhaust lid screw Schraube Luftablassdeckel Ait exhaust cover Luftablassdeckel Flanged nud Flanschmutter Pump casing screw Schraube Pumpenkörper Manifold cap packing Schrauben für Kollektor Washer O-Ring O-ring Unterlegscheibe Washer O-ring O-ring Stöpsel Polyethylen Polyetylene cup [email protected]...
- Seite 46 Manifold cap Luftaustauscher Pneumatic exchanger Schraube Luftablassdeckel Air exhaust lid screw Luftablassdeckel Air exhaust cover Flanschmutter Flanged nud Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup www.debem.it...
- Seite 47 Ball seat packing up Stopfen Plug Luftaustauscher Pneumatic Exchanger Schraube Luftablassdeckel Air exhaust lid screw Luftablassdeckel Air exhaust cover Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup [email protected]...
- Seite 48 Ball seat O-ring Kollektorstopfen Manifold cap Luftaustauscher Pneumatic Schraube Air exhaust lid screw Abstandsstuck Spacer Luftablassdeckel Air exhaust cover Mutter Bolt Schraube Housing ump Or-Dicht. Sammelrohrst. Collector O-ring Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup www.debem.it...
-
Seite 49: Dboxer 81 In Kunststoff
Manifold cap Luftaustauscher Pneumatic exchanger Schraube Luftablassdeckel Air exhaust lid screw Abstansstuck Spacer Luftablassdeckel Air exhaust cover Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegschiebe Washer Stöpsel Polyethylen Polyetylene cup [email protected]... - Seite 50 Manifold cap Luftaustauscher Pneumatic exchanger Schraube Luftablassdeckel Air exhaust lid screw Abstandsstuck Spacer Luftablassdeckel Air exhaust cover Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup www.debem.it...
-
Seite 51: Dboxer 100 In Kunststoff
Manifold cap Luftaustauscher Pneumatic exchanger Schraube Luftablassdeckel Air exhaust lid screw Luftablassdeckel Air exhaust cover Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup [email protected]... - Seite 52 Kollektorstopfen Manifold cap Luftaustauscher Pneumatic exchanger Schraube Luftablassdeckel Air exhaust lid screw Luftablassdeckel Air exhaust cover Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup www.debem.it...
-
Seite 53: Dboxer 150 In Kunststoff
Ball seat packing Kollektorstopfen Maniflod cap Luftaustauscher Exchanger Schalldämpferschraube Silencer screw Schalldämpfergitter Silencer screen Flanschmutter Flanged nut Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Abstandsring Spacer ring Stöpsel Polyethylen Polyetylene cup [email protected]... - Seite 54 Ball seat packing Kollektorstopfen Manifold cap Luftaustauscher Exchanger Schalldämpferschraube Silencer screw Schalldämpfergitter Silencer screen Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Abstandsring Spacer ring Stöpsel Polyethylen Polyetylene cup www.debem.it...
-
Seite 55: Dboxer 251 In Kunststoff
Dichtung Packing Kollektorstopfen Maniflod cap Luftaustauscher Exchanger Schalldämpferschraube Silencer screw Abstandsstuck Spacer Schalldämpfergitter Silencer screen Flanschmutter Flanged nut Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Stöpsel Polyethylen Polyetylene cup [email protected]... - Seite 56 Manifold cap Luftaustausher Pneumatic exchanger Schalldämpferschraube Silencer screw Abstandsstuck Spacer Schalldämpfergitter Silencer screen Mutter Bolt Schraube Pumpenkörper Pump casing screw Dichtung kollektrostop. Manifold cap packing Schrauben für kollektor Manifold screw Unterlegscheibe Washer Abstandsring Spacer ring Stöpsel Polyethylen Polyetylene cup www.debem.it...
- Seite 57 Ball seat packing low Oberdichtung kugelsitz Ball seat packing up. Luftaustausher Pneumatic exchanger Schalldämpferschraube Silencer screw Abstandsstuck Spacer Schalldämpfergitter Silencer screen Mutter Bolt Schraube Pumpenkörper Pump casing screw Schrauben für kollektor Manifold screw Unterlegscheibe Washer Abstandsring Spacer ring Füss Feet Füss-Schraube Feet-screw [email protected]...
-
Seite 58: Dboxer 502 In Kunststoff
Manifold cap Luftaustauscher Exchanger Abstandsstuck Spacer Mutter Bolt Mittlere Schraube central screw Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Flanschmutter für Zentrale flanged nut for central Stift www.debem.it... -
Seite 59: Dboxer 522 In Kunststoff
Luftaustauscher Exchanger Abstandsstuck Spacer Mutter Bolt Mittlere Schraube central screw Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Unterlegscheibe Washer Flanschmutter für Zentrale flanged nut for central Stift [email protected]... - Seite 60 Ball seat packing up Luftaustauscher Exchanger Abstandsstuck Spacer Mutter Bolt Mittlere Schraube central screw Schraube Pumpenkörper Pump casing screw Schrauben für Kollektor Manifold cap packing Unterlegscheibe Washer Auflage support Schraube Screw Flanschmutter für Zentrale flanged nut for central Stift www.debem.it...
- Seite 61 Mittlere Schraube Central screw Schraube Pumpenkörper Pump casing screw Manifold cap packing Dichtung Kollektorstopfen Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Belleville washer Tellerfeder Schraube Screw Flanschmutter für Zentrale Flanged nut for central Stift Adapter label Adapter-Label [email protected]...
-
Seite 62: Dboxer 503 In Kunststoff
Manifold cap Luftaustauscher Exchanger Abstandsstuck Spacer Mutter Bolt Mittlere Schraube central screw Schraube Pumpenkörper Pump casing screw Dichtung Kollektorstopfen Manifold cap packing Schrauben für Kollektor Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Flanschmutter für Zentrale flanged nut for central Stift www.debem.it... - Seite 63 Ball seat packing low Oberdichtung Kugelsitz Ball seat packing up Kollektorstopfen Exchanger Luftaustauscher Spacer Abstandsstuck Bolt Mutter central screw Mittlere Schraube Pump casing screw Schraube Pumpenkörper Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Tellerfeder Belleville washer Stift Schraube Screw Adapter-Label Adapter label [email protected]...
- Seite 64 Ball seat packing up Kollektorstopfen Exchanger Luftaustauscher Spacer Abstandsstuck Bolt Mutter central screw Mittlere Schraube Pump casing screw Schraube Pumpenkörper Manifold screw Unterlegscheibe Washer Unterlegscheibe Washer Tellerfeder Belleville washer Füss Feet Füss-Schraube Feet-screw Abstandsstuck Bolt Stift Schraube Screw Adapter-Label Adapter label www.debem.it...
- Seite 65 [email protected]...
- Seite 66 www.debem.it...
- Seite 67 [email protected]...
- Seite 68 HÄNDLER/RESELLERS: SERVICECENTERASSISTANCE CENTERS: STEMPEL DES HÄNDLERS/RESELLER STAMP: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 [email protected] - www debem.it www.debem.it...