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0. INTRODUCTION AND FOREWORD
0.1 INTRoDUcTIoN
Diesel oil transfer system
The diesel transfer system has been designed for the delivery of
diesel from an open surface tank. This manual provides informa-
tion for the proper care and use of the product to ensure a long
and dependable life.
0.2 FoREWoRD
GENERAL INSTRUCTIONS
This manual has been made to give the user a general knowl-
edge about the equipment and the necessary maintenance and
operation instructions. Carefully read and understand this man-
ual for the information required to use this equipment in a safe
and efficient manner before starting installation, maintenance
or repair. Maintenance schedules proposed in this manual are
meant to be the minimal required for efficiency, safety and en-
durance of the equipment in normal operating conditions. Be
observant for any type of malfunction or potential safety issue at
all times. Disconnect electrical power before removing protec-
tive covers as prescribed by the Standard 292/2 Nov. 1992 item
4.1.4. for maintenance, repair and general lubrication by author-
ized personnel.
PRECAUTIONS
During diesel delivery, wear oil resistant gloves and wash hands
after use. Diesel spills should be properly cleaned immediately
in order to avoid slips and/or contamination. Use particular care
with the areas next to the controls. When cleaning, and espe-
cially when removing dust or waste, wear suitable clothes and
use proper safety equipment, as required. Never place hands or
limbs under moving parts.
TRANSPORT
The weight of the machine is stated on the "Machine identifica-
tion" label.
Moving the pump does not require the use of lifting device.
INSTALLATION
Electric connection should be done on a CEI standard socket
provided with switch (so it is not live when the connection is
made) according to L.46/90 regulations. Always follow local and
national regulations.
PRELIMINARY INSPECTIONS
Before the power connection is made, verify the conductors are
not live and general switches are off.
SAFETY DEVICES
General switch
It is placed on the machine side and allows the operator to turn
off power quickly. Once the motor has stopped, it can be re-
started.
Mechanical protections
There are metal enclosures meant to prevent access to me-
chanical moving parts, high-temperature parts and live electric
parts.
Harmful functions
The noise from the machine is below 80 dB (A). There are no
vibrations.
HARMFUL EMISSIONS
Steam emission is negligible.
FIRE PREVENTION
In case of fire, never use water, but use extinguishing powders
charged with CO
only. Extinguishers should be kept near the
2
pump. Combustion of paints and plastic parts may produce toxic
emissions: use the normal precautions in case of fire (always
contact the security supervisor of the place of installation).
2
NOTICE: THE UNITS HAVE BEEN DESIGNED AND CON-
STRUCTED TO PROVIDE SAFE AND EFFICIENT USE. ANY
MODIFICATION PERFORMED ON THE UNITS WITHOUT
"TUTHILL" WRITTEN PERMISSION WILL AUTOMATICALLY
VOID ANY GUARANTEE AND FREE "TUTHILL" FROM ANY
KIND OF RESPONSABILITY.
DISCARDING AND RECYCLING
The unit is mainly steel and should be disassembled and sent to
the steel mills. The fuels in the tanks of the installation should
be collected and sent to an authorized disposer. All plastic and
non-degradable material parts should be separated and sent to
an authorized disposer or recycler.
0.3 SYSTEM DEScRIPTIoN
FUNCTIONAL DESCRIPTION
"Tuthill Italia S.p.A." Diesel transfer systems are hydraulic ma-
chine tools which pump with a given flow rate from an open
surface tank. The pump may include the following additional ac-
cessory equipment:
• volumetric flow meter, with filter
• suction screen
• suction kit (Diesel oil hose and foot valve with screen)
• delivery kit (Diesel oil hose, nozzle)
• system carrying frame.
Note: Accessory equipment can be sold separately, leaving risk
analysis valid; the Use and Maintenance Manual has all neces-
sary information for safe use.
PUMPS
The pump type employed by " Tuthill Italia S.p.A." is the following:
• vane pumps, where a motor, housed in a cavity in the case,
moves the liquid in the direction of its rotation, employing
vanes to positively displace the liquid from an area of lower
pressure to higher pressure.
1. MANUFACTURER IDENTIFICATION DATA
Name and address of the manufacturer:
Tuthill Italia S.p.A.
Via della Resistenza 46/48
41011 Campogalliano (Modena) - Italy
Machine identification:
• PA1 60, PA2 80, PA2 100
• FIX UP 60
• LIGHTPUMP 60, LIGHTPUMP 80, LIGHTPUMP 100
• HI-FI 60, HI-HI 80
(See data plate on the machine)
1.1 MAcHINE DEScRIPTIoN
The diesel transfer unit has been designed and built according
to the following standards:
• Electric requirements: EN 60204-1and EN 60529
• Mechanical requirements: EN 292-1 and EN 292-2; EN 55081-2,
EN 55011C/A.
• Other requirements 89/392 CEE.
1.2 ALLoWED AND PRoHIBED USE
The Diesel transfer unit has been designed and built for DIESEL
TRANSFER ONLY from reservoirs, tanks and drums.
Do not use it to transfer other liquids such as gasoline,
explosives, flammable or corrosive liquids, or liquids for
human consumption. The machine isn't designed for use
in the explosive environment.
Children and disabled persons are not to operate the pump.
Do not use the device next to flammable liquids (gasoline,
alcohol, etc.). Do not use in closed environments with
gasoline, LPG, or methane fuelled vehicles.
TUTHILL • PA1 60 • PA2 80-100 L • LIGHTPUMP 60-80-100 L • FIX-UP 60 • HI-FI 60-80 L
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